Manufacturing and materials

Winoa Ibérica – Redundant Siemens PCS 7 control system

Client
WINOA IBÉRICA
Year
2017
Area
Automation
Subsector
IRON AND STEEL
Specialties
Industrial automation, Basic and detailed engineering, Electrical and industrial installation
Technology
Siemens PCS 7

Scope

Siemens PCS 7 V9.0 SP1 distributed control system with a redundant CPU 414-5H controller, 20 ET 200M I/O stations with fail-safe modules, around 3,300 I/O channels, redundant OS servers, 13 clients and Safety Matrix.

  • ~3,300I/O channels
  • 20ET 200M I/O stations
  • 13operator clients
  • V9.0 SP1Siemens PCS 7 version
General view of the Winoa Ibérica plant
General view of the Winoa Ibérica plant
Siemens PCS 7 control system cabinets
Siemens PCS 7 control system cabinets
Control room with the PCS 7 operator stations
Control room with the PCS 7 operator stations
Water plant, supervised from the PCS 7 system
Water plant, supervised from the PCS 7 system

Control architecture

  • Redundant CPU 414-5H PN/DP controller with Profinet communication
  • 20 ET 200M stations with digital and analogue inputs and outputs, fail-safe modules (F-DI, F-DO and F-AI with HART) and SIWAREX FTC weighing
  • Two redundant OS servers with process archiving
  • 13 operator clients and two web servers
  • AS/OS engineering station with Safety Matrix Tool and Safety Matrix Viewer
PCS 7 operator screens and SIMATIC Safety Matrix
PCS 7 operator screens and SIMATIC Safety Matrix
System architecture: redundant controller, OS servers and clients on a ring network
System architecture: redundant controller, OS servers and clients on a ring network
  • Siemens PCS 7 V9.0
  • CPU 414-5H
  • ET 200M
  • Safety Matrix
  • SIWAREX
  • Profinet

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