Manufacturing and materials

SIVACON S8 motor control centres for Veolia in Jambi (Indonesia)

Two Siemens SIVACON S8 motor control centres, rated 1,250 and 800 A, for condensate transfer in the evaporation areas of a pulp and paper mill in Jambi (Indonesia), with withdrawable starters and a hard-wired interface with the DCS.

Client
VEOLIA (HPD)
Year
2022-2023
Area
Low-voltage switchboards
Subsector
PAPER MILLS
Specialties
Electrical switchboards: main LV switchboards and MCCs, Basic and detailed engineering
Technology
Siemens SIVACON

Scope

Engineering and electrical studies, manufacture and supply of the MCCs with their technical dossier, and on-site assistance for their inspection, energisation and testing.

  • 2Siemens SIVACON S8 MCCs, rated 1,250 and 800 A
  • 11process motors, from 18.5 to 75 kW
  • 4spare starters fitted and ready to use
  • 4–20 mAcurrent of each motor sent to the DCS

Two MCCs for condensate transfer

For the condensate improvement project in evaporation areas VE#1 and VE#3 of the Lontar Papyrus Pulp & Paper Industry (LPPPI) mill, MIESA supplied Veolia (HPD) with two SIVACON S8 motor control centres, at 400 V AC and 50 Hz, with three phases, neutral and protective earth:

VE#1 area MCC

  • 1,250 A incomer
  • Three sections: 2,600 × 2,200 × 500 mm
  • Seven process motors (360.5 kW rated)
  • Four spare starters fitted and two free spaces

VE#3 area MCC

  • 800 A incomer
  • Two sections: 1,600 × 2,200 × 500 mm
  • Four process motors (193.5 kW rated)
  • Three free spaces

Each MCC has a withdrawable four-pole Siemens 3WA main circuit breaker, with overload, short-circuit, neutral and earth-fault protection, opening and closing control and a local/remote selector, and a SENTRON PAC power meter with class 0.5 current transformers. The single-line diagram indicates a short-circuit value of 65 kA.

SIVACON S8 MCC for area VE#1 in the MIESA workshop: incoming section with a 3WA circuit breaker and withdrawable starters

Withdrawable starters and control from the DCS

The motors are started direct-on-line, with SIRIUS motor protection circuit breakers or 3VA2 moulded-case circuit breakers with electronic protection and SIRIUS contactors, in withdrawable units with position contacts and a local ammeter.

Each starter is hard-wired to the plant DCS: it receives the start/stop command, returns the running, tripped and ready states, and sends the motor current as 4–20 mA through transducers. On the front, local indication, a lamp test and a test key make operation and maintenance easier.

Electrical studies and technical dossier

The studies for both MCCs, carried out with Siemens SIMARIS design, include short-circuit calculations, selectivity, starter coordination, protection settings and an arc flash section. The VE#1 study was updated in October 2023 with the final settings of the incoming circuit breakers.

The handover dossier includes electrical and dimensional drawings, manuals, certificates of conformity —the one for the VE#1 MCC declares manufacture to IEC 61439-1—, test protocols, inspection and test plans and instructions for transport, storage and spare parts.

On-site assistance

MIESA also provided assistance in Jambi: electrical, instrumentation and control supervision, inspection of both MCCs, energisation and testing. The final drawings were revised after commissioning, in August 2023.

More SIVACON projects

MIESA has built SIVACON S8 and S4 switchboards for industry, energy and water in five countries.

Do you need MCCs for your plant?

If your facility needs motor control centres or low-voltage switchboards, tell us about your project.

  • MCC
  • Motor control centres
  • Siemens SIVACON S8
  • SIRIUS
  • 3WA circuit breaker
  • SENTRON PAC
  • SIMARIS design
  • DCS interface
  • Paper industry
  • Indonesia

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