Water and environment

Automation and remote control of the Bulawayo raw water pumping plants (Zimbabwe)

Client
BULAWAYO CITY COUNCIL
Year
2021
Area
Automation
Subsector
WATER SUPPLY AND SEWERAGE NETWORKS
Specialties
Industrial automation, Basic and detailed engineering, Networks, communications and OT cybersecurity

Scope

Complete programming of two twin raw water pumping stations, with WiFi communications to the tanks and SINAUT satellite telecontrol to the SCADA in the control centre at the water treatment plant.

  • 2twin pumping stations
  • SINAUTsatellite telecontrol
  • TIA PortalPLC, HMI and SCADA

Our team developed the complete programming of the raw water pumping plants that supply the city of Bulawayo, from process control to remote supervision. The system covers two twin in-line pumping stations, supervised from a SCADA in the control centre at the final water treatment plant.

The challenge

  • Robust control of each pumping line
  • Pump protection through the instrumentation
  • Risk prevention through active communication between the plants
  • A centralised control system accessible by remote control

The solution

Autonomous pumping lines

  • Automatic start and stop of each line
  • Safeguards that always protect the pumps
  • Pump rotation to extend their service life

WiFi communication with the tanks

  • Tank signals transmitted over WiFi because of the distance between sites
  • Distributed remote modules without cabling
  • Savings in civil works and cabling

Satellite telecontrol

  • Active communication between the plants to prevent losses and failures
  • Remote monitoring and control from the control centre
  • Real-time pumping data
HMI screen of a pumping station: three lines with pressures, pump and valve status, and discharge flow

Our contribution

We developed the complete control logic, PLC programming, HMI and SCADA screen design and the configuration of the telecontrol communications, with Siemens TIA Portal and SINAUT, adapted to the requirements of the plants.

Results

  • Programming adapted to the client’s operating needs
  • Clear, real-time supervision through HMI and SCADA
  • Fewer operating risks and losses thanks to communications between the plants
  • More autonomous, safer plants with tracking of pumping data

More about this service: Remote control and critical communications →

  • Siemens TIA Portal
  • SINAUT
  • Telecontrol
  • Satellite
  • Industrial WiFi
  • SCADA
  • HMI
  • Water pumping
  • Zimbabwe

← All projects

Have a project in mind?

Tell us what you need and we will put you in touch with the right team.